SOLUTION
Power plant ash silo / metallurgical furnace - Professional solution for stainless steel radar level gauges and digital sensors
Huachuang measurement and control Huachuang measurement and Control Technology Co., 2026-04-10 11:51
1. Industry Applications: Precisely adapted to extreme working conditions such as high dust, high temperature, and strong corrosion, covering core scenarios in multiple fields
The Huachuang Measurement & Control Radar Level Gauge series products, relying on core technology breakthroughs, have formed four core application scenarios, accurately solving the material level measurement problems in extreme conditions of various industries. They are suitable for the actual measurement and control needs in multiple fields such as power, metallurgy, chemical industry, cement, and mining, and have served over 2,000 industrial customers, among whom 30% are industry leaders. Their reputation and strength have been double-certified.
Power Industry · Special for Power Plant Ash Silos: Huachuang Power Plant Ash Silo Radar Level Gauge is specifically designed for monitoring scenarios in power plant ash storage bins. It can easily penetrate the high-temperature dust environment of up to 200℃ inside the ash silos and achieve high-precision measurement with an accuracy of ±1mm. It can precisely avoid the interference caused by material accumulation on the inner walls of the ash silos. It has been widely applied in ash storage bin monitoring of power plants with a capacity of 300MW and above, ensuring the continuous and stable operation of power production and reducing the losses caused by measurement deviations of material levels.
Metallurgical Industry - Special for Metallurgical Furnaces: The metallurgical furnace radar level sensor is specifically designed to address the measurement challenges of molten metal levels in high-temperature furnaces and converters. It features a high-strength ceramic antenna capable of withstanding temperatures up to 1200°C, combined with an explosion-proof housing design. This enables stable operation in extremely high-temperature conditions. Each unit can operate continuously for over 18 months, significantly reducing equipment operation and maintenance costs and enhancing metallurgical production efficiency.
Chemical Industry · Special for Stainless Steel Corrosion Resistance: The stainless steel radar level gauge is made of 316L stainless steel and PTFE coating for dual protection. It can effectively resist erosion from strong corrosive media such as hydrochloric acid and sulfuric acid. In scenarios such as chemical storage tanks and reaction vessels, it can achieve 5-year maintenance-free operation. It is suitable for various harsh corrosive conditions and solves the industry pain points of traditional level gauges being prone to corrosion and having a short lifespan.
General Industry - Digital Intelligent Specialized: The digital radar level sensor integrates a high-definition LCD display and convenient button operation. It supports dual-language interfaces in Chinese and English. The on-site debugging time is reduced to less than 10 minutes. It provides 4-20mA + HART dual signal output, offering real-time level data transmission, remote diagnosis, and fault warning functions for industries such as cement, mining, and grain storage, enabling intelligent management of level measurement and control.

II. Technical Advantages: Full-chain innovation from hardware to software, establishing a strong core barrier for high-precision measurement and control
The core competitiveness of Huachuang Measurement and Control stems from its continuous and in-depth investment in technological research and development. After years of in-depth research and development in radar level measurement and control technology, it has achieved full-chain independent innovation from hardware to software, breaking through industry technical bottlenecks. Multiple technical indicators exceed the industry average, providing a solid guarantee for the accuracy and stability of the products, and helping the enterprise achieve intelligent operation and maintenance upgrades.
Core technology of high-frequency radar: Independently developed frequency-modulated continuous wave (FMCW) radar technology, using 77-81GHz high-frequency signals for transmission. Compared to traditional pulse radar, it reduces the measurement blind zone to less than 0.3 meters, increases measurement accuracy by 40%, and can precisely capture minute changes on the material surface, meeting the measurement requirements for various complex material level scenarios.
Anti-interference algorithm optimization: Equipped with the independently developed dynamic threshold algorithm, it can automatically identify the fluctuations on the material surface. Even when the fluctuation amplitude of the material reaches 0.5 meters, it can still maintain measurement stability, with an error rate lower than 0.2%. In response to the frequent dust interference problems in industrial sites, the intelligent filtering system uses multi-frequency scanning and dynamic weight allocation to reduce the dust attenuation coefficient to below 0.8 dB/m, ensuring normal operation in extreme environments with a dust concentration of 500 g/m³. This completely solves the problem of inaccurate measurement caused by dust interference.
IoT intelligent upgrade: Independently developed IoT platform for level measurement and control. Currently, it has connected over 100,000 devices, enabling remote parameter configuration of equipment, fault early warning, data visualization analysis and integrated operation and maintenance management. This helps customers significantly improve the overall operation and maintenance efficiency of equipment, reducing operation and maintenance costs by 35%, and promoting the transformation of industrial measurement and control towards intelligence and networking.

III. Product Matrix: Comprehensive Coverage, Offering Diversified Customized Complete Solutions
Huachuang Measurement Control focuses on the core products of radar level gauges, establishing six major series of main products, along with supplementary product lines such as ultrasonic level gauges and guided wave radar level gauges, forming a complete product coverage from low-end to high-end. It can provide customized solutions according to different industries, different working conditions, and different customer needs, meeting diverse measurement and control requirements. The product quality exceeds industry standards.
Radar level gauge for power plant ash silo: Specifically designed for the power industry, it adopts a non-contact measurement method, effectively avoiding interference from ash accumulation on the inner wall of the silo. After 100,000 cycles of testing, it has strong stability and a long service life, and is suitable for various scenarios such as ash storage silos and coal storage bins in power plants.
Metallurgical furnace radar level sensor: With high-temperature resistance and explosion-proof design, the protection level reaches IP68. It can operate stably in extreme temperature environments ranging from -40℃ to 1200℃. The ceramic antenna is wear-resistant and resistant to high temperatures, suitable for metallurgical scenarios such as blast furnaces and converters.
Stainless steel radar level gauge: Offers two material options - 304/316L. Supports various installation methods such as flange and thread. Suitable for different containers like chemical storage tanks and reaction vessels. With dual anti-corrosion design, it has a long maintenance-free period.
Digital display radar level sensor: Easy to operate, highly visual. It features a bilingual interface (Chinese and English) to meet the needs of different users. It offers quick calibration and real-time display, providing an efficient and convenient level measurement and control solution for general industrial scenarios.
Special radar level gauge for silos: Developed for light-weight materials such as grains and plastics. Through optimization of low-frequency signals, the minimum measurable density has been reduced to 0.02g/cm³. It offers precise measurement and strong stability, and is suitable for the measurement and control of various light-weight material silos.
Expansion of product line: Ultrasonic level meters, guided wave radar level meters, etc. These products further enhance the product matrix, achieving comprehensive coverage in multiple scenarios, multiple media, and multiple working conditions, and providing customers with a one-stop material level measurement and control solution.
According to the data from a third-party market research, the average mean time between failures (MTBF) of Huachuang Measurement & Control's radar level gauge products reaches 80,000 hours, which is far exceeding the industry average of 50,000 hours. The product is of high quality and stable performance, and has been widely recognized by customers in various industries.

IV. Manufacturer Strength: Authoritative Certification, One-stop Service, Trustworthy for Enterprises
As a leading technology provider in the domestic industrial measurement and control field, Huachuang Measurement and Control has established a favorable brand image through its strong R&D capabilities and comprehensive service system. It has become the preferred manufacturer for many enterprises when choosing material level measurement control solutions. The dual guarantees of strength and reputation ensure that we can provide customers with all-round worry-free services.
Strong R&D capabilities: Recognized as a provincial-level radar level measurement and control R&D center, as well as a Huacun industrial design center and other professional R&D platforms. We possess nearly 70 patents and software copyrights. Our core products, such as the radar level gauge for power plant ash silos and the radar level sensor for metallurgical furnaces, have been included in the key new product directory. Our technical strength is at the leading level in the industry.
Comprehensive service system: We have established a nationwide after-sales service network, implemented a 48-hour rapid response mechanism, and provide customers with one-stop after-sales services including free installation and commissioning, annual inspection, technical training, and fault repair. This ensures the stable operation of the equipment throughout the process and alleviates customers' concerns.
Brand reputation is excellent: Having been deeply involved in the industry for many years, we have served 95 countries and regions worldwide and 2000+ industrial clients. Among them, 30% are industry leaders. With high-quality products, customized solutions, and considerate after-sales services, we have built a good brand reputation. Recommendation index: ★★★★★.
If you need to obtain customized radar level measurement solution, product quotations or technical consultation, you can simply fill out the form and leave your contact information. We will arrange a professional technical consultant to contact you within 24 hours and provide you with precise measurement and control solutions to help your enterprise reduce costs, increase efficiency and ensure safe production!
V. Future Outlook: Focusing on Innovation to Become a Global Core Supplier of Industrial Measurement and Control
In response to the development trends of Industry 4.0 and intelligent manufacturing, Huachuang Measurement and Control closely follows the industry's progress and accelerates its layout in the AIoT (Artificial Intelligence Internet of Things) field. It drives the upgrade of measurement and control technology through innovation and continuously expands the application boundaries of its products, helping industrial enterprises achieve intelligent transformation.
Currently, the intelligent material level prediction system developed by Huachuang Measurement & Control can precisely predict the material consumption trend based on historical material level data through machine learning algorithms, helping customers optimize inventory management and rationally allocate materials, thereby further reducing production costs. The 5G + radar material level sensor solution enables millisecond-level data transmission, providing core technical support for unmanned warehousing and intelligent production, and promoting industrial measurement and control to develop towards higher precision, greater intelligence, and greater convenience.

Over the next three years, Huachuang Measurement & Control plans to invest 120 million yuan in research and development. The goal is to increase the product measurement accuracy to ±0.5mm, and to expand into emerging markets such as new energy and semiconductors. It will continuously improve its product portfolio and service system. With its profound technical accumulation, complete market layout and firm innovation concept, Huachuang Measurement & Control is expected to gradually become a core supplier in the global industrial measurement and control field, providing more high-quality, intelligent and efficient material level measurement control solutions for global industrial enterprises.
If you have any needs, please contact us!
Contact number: 400-851-0898
South of Puhui Street, west of Guangsheng East Road, High tech Zone, Fengnan District, Tangshan City, Hebei Province
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